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    • 专利摘要:
    Device (100) for safely controlling at least one driver module (33) for driving a semiconductor switch of an inverter (20), wherein the driver module (33) controls the semiconductor switch in response to a pulse signal (PWM), one with the driver module (33) Connected switching arrangement (30) is provided and this for applying a blocking signal (S) has a switching terminal (K) and for applying the Impulssig- signal (PWM) a first terminal (I) in response to the blocking signal (S) at the first Connection (I) applied pulse signal (PWM) to the driver block (33) durchzuschalten or lock.
    公开号:AT516568A1
    申请号:T50846/2014
    申请日:2014-11-21
    公开日:2016-06-15
    发明作者:Leopold Dipl Ing Faschang
    申请人:Bernecker + Rainer Industrie-Elektronik Ges M B H；
    IPC主号:
    专利说明:

    Device and a method for safe control of a semiconductor switch of an inverter
    The present invention relates to a device and a method for safely controlling at least one driver module for driving a semiconductor switch of an inverter, wherein the driver module drives the semiconductor switch in response to a pulse signal.
    In connection with electric drives, a wide variety of safety functions are used, whose task is to reduce the risks for both humans and the machines themselves.
    One of the most common and basic safety features associated with electric drives is the safe pulse lock. In general, the safe pulse inhibit is referred to as "Safe Torque Off Function" or "STO function", which is why in this context subsequently only the name STO function is used.
    The task of an STO function is that the electric drive is switched torque-free. The aim is that the electric drive no longer receives power that can lead to a rotational movement. The STO function thus ensures that no torque-forming current can act on an electric drive and a continuous rotation or even an unwanted start is prevented. Of course, this also applies analogously for the drive with linear motors and their linear movement.
    In this context, the STO function is widely used, for example in production and conveyor technology.
    Since the standstill position is not monitored by the usual STO function itself, the STO function is usually used where the drive itself comes to a standstill due to the load torque or friction in a sufficiently short time or if the drive has no safety relevance , Otherwise, if no corresponding brake systems are provided for risk reduction, the electric drive will run out unchecked after activation of the STO function.
    For example, EP 2 495 869 A2 shows a control unit with STO function for an electric drive. A generating unit generates a supply voltage for the drivers of the power switches depending on the operating state. These drivers are supplied to drive pulse width modulated (PWM) pulse signals. If the STO function is activated, for example because of a broken safety switch, the voltage supply to the drivers is interrupted or no longer made available. This causes a Safe-Torque-Off state because the driver no longer outputs or passes control signals.
    A disadvantage is to see that the driver has a high and widely fluctuating power consumption and therefore must be supported to bridge test gaps with large energy storage in the form of capacitors. These affect the reaction time in a negative sense and thus lead to a delayed locking of the inverter, which is driven by the drivers. Due to this delay, there is a delay in the operation of the STO function and thus a reduction in safety, since the electric drive is switched to a torque-free delay with a delay. Similar problems can not only occur with electric drives, but basically everywhere, where an inverter is driven by drivers.
    The object of the present invention is, in relation to the current state of the art, to shorten the reaction time and thus to increase safety.
    This object is achieved by the present invention in that an upstream switching arrangement connected to the driver component is provided and has a switching terminal for applying a blocking signal and a first terminal for applying the pulse signal in order to generate the pulse signal applied to the first terminal as a function of the blocking signal Switch through or block driver block. In this way, the power supply of a driver for the transmission of the pulse signal is not interrupted, but it is the pulse signal itself locked. Necessary energy storage or capacitors can be dimensioned smaller than in the interruption of the driver supply, since only very little energy is needed for the transmission of the pulse signal and thus the energy content to be stored is lower. The interruption of the pulse signal thus leads to lower time delays and to a much faster triggering of the safety function than in the case of circuits according to the prior art.
    An advantageous embodiment provides that the switching arrangement is formed by a series connection of a switching element to the switching terminal, an upstream high-impedance series resistor with the first terminal and a downstream low-resistance load resistor, a second terminal of the high-resistance series resistor is connected to an input terminal of the switching element and an output terminal of the switching element is connected to the low-resistance load resistor.
    A further advantageous embodiment provides that the switching element is embodied by a transistor in a collector circuit and the input terminal is formed by its base, the switching terminal by its collector and the output terminal by its emitter. In a known manner, a transistor is a contactless switch. Transistors have low switching times, are maintenance-free, save space and have a long service life.
    A further advantageous embodiment provides that the switching element is preceded by a ballast circuit, which includes a storage capacitor with a charging device and a discharging device. The charging device is connected to the storage capacitor and the storage capacitor is connected to the discharging device and the switching connection of the switching device. The storage capacitor makes it possible to bridge test gaps in the pulse inhibit signal, which arise during the self-test of upstream / connected circuits, and to avoid activation of the STO function and thus the initiation of the pulse inhibit.
    Furthermore, it is advantageously provided that the charging device consists of at least one transfer capacitor. This ensures that only AC voltage can pass through the charger.
    It is advantageously provided that the pre-circuit includes a dynamic optical coupling for converting the blocking signal into an alternating voltage, which is connected to the charger for transmitting the alternating voltage. This ensures that a fault in the galvanic isolation / optical coupling, the blocking signal from the subsequent charging device can not be transmitted.
    A further advantageous embodiment provides that the optical coupling includes a feedback loop, which is formed at least from a Hysteresekomparator and a second optical coupler. As a result, the optical coupling can be easily made dynamic.
    It is advantageously provided that the discharge device is connected to the switching element for the power supply of the switching element. In the case of triggering the safety function of the storage capacitor is discharged not only by the current output to the switching element, but also via the unloading device. The fact that the switching element is powered by the discharge unit, a time delay is minimized and allows a much faster triggering of the safety function
    It is advantageously provided that the high-impedance series resistor is formed by the series connection of two high-impedance series resistors. Should be one of the two
    Resistors have a defect and there is a short circuit, the resulting sum resistance is still high enough to ensure a function of the invention.
    In a further advantageous manner, it is provided that the low-resistance load resistor is formed by a parallel connection of two low-resistance load resistors. Also in this case, the function of the invention is still guaranteed in case of failure of one of the two resistors.
    Furthermore, a corresponding method is provided in which a pulse signal applied to the driver module is switched through or blocked by means of a switching element as a function of a blocking signal.
    Advantageously, the device for secure pulse lock an electrical load, which is driven by an inverter, use.
    In a further advantageous manner, the electrical load is formed by an AC drive.
    The subject invention will be explained in more detail below with reference to Figures 1 to 6, which show by way of example, schematically and not by way of limitation advantageous embodiments of the invention. It shows
    1 shows a safe control of an electrical load in the form of a Safe Torque Off circuit according to the prior art,
    2 shows a block diagram of a safe torque off circuit according to the prior art,
    3 shows a simplified block diagram of the device according to the invention for the reliable control of a semiconductor switch of an inverter,
    4 shows the block diagram of an advantageous embodiment of the device according to the invention,
    5 shows a further advantageous embodiment of the device according to the invention,
    6 shows a circuit diagram of the device according to the invention in a particularly advantageous embodiment.
    Figure 1 shows a safe control of an electrical load 9, in this case a three-phase motor, in the form of a conventional safe torque off circuit 1 according to the prior art.
    Such a Safe Torque Off circuit, short STO circuit is given as a safety function, for example, by the Institute for Occupational Safety.
    As can be seen in FIG. 1, an optocoupler 2 is used to transmit a control signal 43 to an electrical load 9 or the semiconductor switches 3 to 8 used for the control. This optocoupler 2 is usually arranged in a driver module 33, commonly referred to as a gate driver. Discrete or integrated circuits for driving a semiconductor switch 3 to 8 are referred to as gate drivers in a known manner. The optocoupler represents a galvanic separation between a controller 10 and the semiconductor switches 3 to 8. The galvanic isolation does not necessarily have to be done by optocouplers 2, also inductive, capacitive and other separations are possible. In cases where galvanic isolation is not required, it can be dispensed with altogether.
    In principle, a separate driver module 33 is used for each semiconductor switch 3 to 8. However, FIG. 1 represents, purely schematically, only one of these driver modules 33.
    The STO function according to the prior art is based on the fact that although a pulse signal PWM output by a controller 10 is passed on to a driver module 33, the driver module 33 is not supplied with power when the STO function is activated, for example by a non-illustrated pulse signal PWM , higher-level control unit, is activated. As a pulse signal PWM different signal modulations can be used. The pulse width / pulse width modulation, pulse duration modulation and the pulse frequency modulation may be mentioned by way of example only and not restricting further.
    In the case of the prior art arrangement shown in FIG. 1, the supply voltage Vcc of the driver module 33 is interrupted by a first switch 21. The first switch 21 is interrupted by a pulse inhibit signal S if the STO function is activated, for example by a higher-level control unit (not shown). It should be noted that, for example, an active STO function or pulse inhibit means that the pulse inhibit signal STO is not provided. Since the secondary side 12 of the optocoupler 2 of the driver module 33 is connected to one of the semiconductor elements 3 to 8, the control signals 43 are not generated on the secondary side 12, due to the lack of supply voltage Vcc on the primary side 11 of the optocoupler 2.
    Since the driver modules 33 are all supplied with the same supply voltage Vcc, all driver modules 33 could be interrupted with a pulse disable signal S and a switch 21.
    As can be seen further in FIG. 1, to control the electrical load 9 in a known manner, an inverter 20 with one half-bridge per phase, here for example a first half-bridge 13, a second half-bridge 14 and a third half-bridge 15 for an exemplary, three-phase electrical load 19 used. In each of the half bridges 13, 14 and 15, two semiconductor elements 3 to 8 are arranged, wherein the electric drive 9, corresponding to the three phases, is connected to a first node 16, a second node 17 and a third node 18. The three nodes 16,17 and 18 are arranged so that the first node 16 is located between the two semiconductor elements 3 and 4, the second node 17 between the two semiconductor elements 5 and 6 and the third node 18 between the two semiconductor elements 7 and 8 lies. Each semiconductor element 3 to 8 is thereby, as described above, driven by its own driver module 33. This basic circuit of an inverter is well known, which is why it will not be discussed further here. For example only, a commonly provided pulse amplifier 19 for signal amplification is indicated in FIG. 1 in driver module 33. Of course, the electrical load 9 and the inverter 20 can be realized with any other number of phases.
    Figure 2 shows a simplified block diagram of a safe torque-off circuit 1 according to the prior art. This block diagram summarizes that just described for Figure 1, again in the form of a simplified representation.
    A driver module 33 for controlling the power switches or semiconductor elements 3 to 8 of an inverter 20 for an electrical load 9 is supplied with power in the form of the supply voltage Vcc when the STO is not activated. Furthermore, the driver module 33, in a known way, the pulse signal PWM is supplied. According to the prior art, the energy supply of the driver is interrupted in the course of a secure pulse inhibit or an activated STO function.
    In contrast, FIG. 3 shows a simplified block diagram of the device 100 according to the invention. As can be seen schematically, an inverter 20, which supplies an electrical load 9 with an AC voltage, is provided. In this case, a driver module 33 is used which drives a semiconductor switch of the inverter 20 in response to a pulse signal PWM. Furthermore, a switching arrangement 30 connected to the driver module 33 is provided, which has a switching terminal K for applying a blocking signal S and a first terminal I for applying the pulse signal PWM, to the driver module 33 in response to the blocking signal S, the pulse signal PWM applied to the first terminal I. to connect or disconnect to the output terminal E. As can be seen, in contrast to the prior art, an interruption of the power or supply voltage Vcc of the driver module 33 is not provided.
    In this context, "blocking" is understood to mean the interruption of a signal path to the driver module 33. If this signal path is not blocked or not interrupted, the pulse signal PWM is switched through to the driver module 33 or forwarded to this and the driver module 33 can output a control signal 43 to the inverter 20. Only then can an electrical load 9 be supplied with an alternating voltage. Thus, according to the invention, a switching arrangement 30 is used to directly interrupt the signal path of the pulse signal PWM to the driver module 33. In this way, an already mentioned safety function is realized.
    The switching arrangement 30 is connected, as required, via the blocking signal S, which is made available for example by a higher-level control device, not shown.
    FIG. 4 shows the block diagram of an advantageous embodiment of the device 100 according to the invention.
    In this case, the switching arrangement 30 is formed by a series connection of a switching element 31, an upstream high-impedance series resistor 34 and a downstream low-resistance load resistor 35. The switching element 31 has the switching terminal K, the output terminal E of the switching arrangement 30, and the input terminal B. The high-impedance series resistor 34 has the first terminal I. A second terminal of the high-impedance series resistor 34 is connected to an input terminal B of the switching element 31. The output terminal E of the switching element 31 is connected to the low-resistance load resistor 35. The driver module 33 has a driver input 61, which is connected to the output terminal E of the switching element 31. To output a control signal 43, the driver module 33 further has a control output 62 which is connected to a semiconductor switch of the inverter 20.
    FIG. 5 shows a further advantageous embodiment in which the switching element 31 is embodied by a transistor T in the collector circuit and the input terminal B is formed by its base, the switching terminal K by its collector and the output terminal E by its emitter. Transistors are cost-effective components, have short switching times, are maintenance-free, save space and have a long service life. Nevertheless, instead of the transistor T as the switching element 31, the
    Turning a corresponding logic gate conceivable. Other transistor circuits may also be used. In the following, however, reference is made to the particularly advantageous embodiment variant using a transistor T in collector circuit (also referred to as emitter follower).
    In the collector circuit of a transistor T flows at the input terminal B (here the base of the transistor T) known to be lower by the current gain current than in the output terminal E (here the emitter of the transistor T). As a result, the high-impedance series resistor 34 connected to the input terminal B causes a negligible voltage drop, resulting in a voltage gain of approximately one. However, current amplification only occurs when voltage is applied between the switching terminal K (in this case the collector of the transistor T) and the output terminal E.
    Thus, if the switching terminal K is supplied with voltage owing to the blocking signal S applied to an input terminal 39, current amplification occurs and the pulse signal PWM, which is present at the input terminal B or the base of the transistor T, is switched through to the output terminal E almost unchanged. Otherwise, when the switching connection K is not supplied, that is, when no voltage is applied to the input terminal 39. The transistor T then acts not amplifying. The pulse signal PWM is significantly attenuated in this case according to the voltage divider rule, the voltage divider from the high-impedance resistor 34 and the low-resistance load resistor 35 is formed. The voltage dropping at the low-resistance load resistor 35 is too low to trigger the driver module 33. Between the output terminal E and the driver module 33, contrary to FIG. 5 and FIG. 6 described below, further circuits or components such as, for example, MOSFET transistors can be inserted without changing the idea according to the invention. For the high-impedance pre and / or low resistance resistors 34, 35 fail-safe resistors (also referred to as well-proven) are used. Furthermore, the high-impedance series resistor 34 is formed by a series connection of two high-impedance series resistors 34. Analogously, the low-resistance load resistor 35 is formed by a parallel connection of two low-resistance load resistors 35. The resistance ratio is chosen so that the required Spannungsabschwä-chung is guaranteed even in total failure of a high-impedance pre-and / or low-resistance load resistor 34, 35. Otherwise, such a large voltage drop could occur even without current amplification by the transistor T that the driver module 33 could be activated. In order to ensure that the driver module 33 can not be controlled reliably when the STO function is activated, the high-impedance series resistor 34 must never be low-impedance and the load resistor 35 never become high-impedance. As high or never derohmig is to be understood that the low-resistance Arbeitswiederstand 35 has a lower electrical resistance than the high-impedance Vorwichstand 34th
    It is therefore obvious that the necessary control signal 43 for driving a semiconductor switch 3 can only be provided by the driver module 33 if a blocking signal S, in particular in the form of an electrical voltage, is present at the switching terminal K of the transistor T. Thus, if the blocking signal S is not made available or interrupted, in this way the electrical load 9 is not activated, since the pulse signal PWM is not switched through.
    As a result, a measure is taken by which, in connection with safety classifications in automation technology, the device 100 can be described as "safe". This means that, with a corresponding probability, a triggering of the driver module 33 is prevented when the STO function is activated.
    In order to further increase the safety of the device 100 already described, it may be provided that the blocking signal S is not applied directly to the switching terminal K of the switching element 31 or to the collector of the transistor T. As shown schematically in FIG. 6, the blocking signal S can still be passed through a pre-circuit 101 before the switching element 31.
    The device 100, as shown in Figure 6, is divided into four functional units: 30) switching capacitor, 40) storage capacitor and power source as part of the Vorschaltkreises 101, 50) charging device also as part of the Vorschaltkreises 101, 60) optical coupling also as part of the ballast circuit 101.
    The ballast circuit 101, or its three associated functional units current source 40, charging device 50 and optical coupling 60, will be described with reference to Figure 6, which shows a circuit diagram of the device 100 according to the invention in a particularly advantageous embodiment.
    It should be noted that a variant of the ballast circuit 101 is conceivable, which includes only the current source 40.
    If the device 100 is used for a three-phase current network, the circuit can, for example, be divided into several identical parts, for example three, for the three phases of the three-phase network at the node 22. Also, a division into six equal parts, taking into account high-side and low-side semiconductor switches, is conceivable.
    With reference to the inverter shown in Figure 1 it should be noted that the semiconductor devices 4, 6 and 8 above the nodes 16,17 and 18 due to their location in the circuit known manner as high-side semiconductor devices and the semiconductor devices 3, 5 and 7 as a low side Semiconductor devices are called. Of course, the device 100 can also be used in conjunction with inverters which have a different construction than the one just mentioned.
    The functional units storage capacitor and current source 40 and also the switching arrangement 30 shown in FIG. 6 to the right of the node 22 can in this case be implemented separately and in the same way for each of the three phases or for each switching element 31, as also indicated in FIG.
    If the blocking signal S provided by a higher-level control device, not shown, periodically short-term voltage dips, referred to as test gaps, can occur in the blocking signal S, with a duration of, for example, 60 - 400 ps. These originate from a customary self-test in safety-relevant control devices. With the aid of these test gaps, the superordinate control device (not shown) checks its own functioning. However, since the interruption of the blocking signal S only serves test purposes, and does not correspond to the activation of the safety function, the device 100 must continue to drive the semiconductor switch 3 during the test gap or the AC load 9 continues to be supplied with AC voltage. For this case, it may be provided that the switching arrangement 30 is connected upstream of a ballast circuit 101. The bias circuit 101 includes a storage capacitor 32 including a charger 50 and an unloading device 41. The charging device 50 is connected to the storage capacitor 32. Furthermore, the storage capacitor 32 is connected to the discharging device 41 and the switching terminal K of the switching device 30.
    The storage capacitor 32 is continuously charged by the charging device 50, consisting of at least one transfer capacitor 36. This ensures a certain state of charge of the storage capacitor 32, so that already mentioned test gaps can be bridged. In principle, the storage capacitor 32 continues to supply the switching arrangement 30 with energy via the switching connection K during the test gaps. The storage capacitor 32 is preferably dimensioned such that it is just possible to bridge a test gap of said time length and to supply the switching element 31 with current during the test gap.
    The discharge device 41 ensures that the storage capacitor 32 is discharged continuously or within a foreseeable time via at least one base load resistor 23. The discharge device 41 is connected to the switching element 31 and, in combination with the storage capacitor 32, simultaneously represents the current source via which the switching element 31 or the transistor T is supplied with current. The discharge device 41 is advantageously a constant current source which, in a known manner, as can be seen in FIG. 6, can be constructed from a first regulation transistor 46 and a second regulation transistor 49 connected thereto.
    As a result of the continuous discharge of the storage capacitor 32, in the case of a triggering of the safety function, it can supply the switching element 31 or the transistor T only as long as is necessary for bridging test gaps.
    In the case of the triggering of the safety function, the storage capacitor 32 is discharged not only by the current output to the switching element 31, but also via the discharge device 41 in the foreseeable future. The switching element is provided only during this predictable time power available. This minimizes a time delay and enables a much faster triggering of the safety function than without a continuous discharge of the storage capacitor 32 by a discharge device 41.
    As FIG. 6 shows, a zener diode 42 is arranged parallel to the storage capacitor 32. This only ensures that at a possibly high voltage level, the storage capacitor 32 is not charged higher than the breakdown voltage of the zener diode 42 allows. Thus, the storage capacitor 32 can be maintained at a defined voltage.
    At the same time, the storage capacitor 32 is continuously charged by the preceding charging device 50 when a blocking signal S is provided, which is described together with the functional block of the optical coupling 60.
    To increase safety, the storage capacitor 32 is supplied without galvanic connection to the input terminal 39, to which the blocking signal S is applied. At the entrance of the device 100 may be provided a conventional input protection. This protects the subsequent components in a known manner against overvoltages, reverse polarity, etc. Such a device is well known in control technology, which is why this circuit part is not discussed in more detail.
    The electrical isolation takes place within the optical coupling 60 through a first optocoupler 37. In order to ensure in the case of an optocoupler defect that no energy is transferred to the storage capacitor 32, the energy transfer takes place capacitively via the charging device 50. It should be noted that in the event of a defect the possibility would exist that the first optocoupler 37 produces a continuous coupling. In this case, a constant voltage level would be present at the output 372 of the optocoupler 37. However, since the subsequent charging device 50 consists of at least one transfer capacitor 36 and this is known to transmit only AC voltage, the storage capacitor 32 would not be charged.
    However, the blocking signal S is formed by a DC voltage quantity. In order to prepare it so that it can be transmitted via the charging device 50, it is provided that in the pre-circuit 101 the optical coupling 60 for the conversion of the blocking signal S into an alternating voltage is made dynamic. The AC voltage is then transmitted to the charger 50, which is connected to the optical coupling 60. In order to generate the necessary alternating voltage already mentioned above for the energy transfer in the charging device 50, the device 100 is dynamized within its pre-circuit 101 or the optical coupling 60. This is done by a feedback loop 81 integrated in the optical coupling 60, comprising at least one hysteresis comparator 45, a delay element 56 and a second optocoupler 38.
    The starting point for the dynamization is that the blocking signal S in the form of a DC voltage at the first optocoupler 37 is applied and this activated. As can be seen from FIG. 6, the secondary side 372 of the first optocoupler 37 is connected to the hysteresis comparator 45 via a delay element 56. The delay element 56 includes a capacitor, hereinafter referred to as dynamizing capacitor. When the first optocoupler 37 is activated, the dynamizing capacitor is charged, as a result of which the hysteresis comparator 45 transmits a high signal to the second optocoupler 38 when its upper switching threshold is reached. As a result, the second optocoupler 38 is activated and the blocking signal S is short-circuited. As a result, the first optical coupler 37 is deactivated. Now the dynamizing capacitor is discharged until the hysteresis comparator 45 reaches its lower switching threshold, whereby the high-signal is no longer forwarded to the second optocoupler 38. This is therefore in turn deactivated, the blocking signal S is again at the first optocoupler 37 and supplies it again.
    Due to this dynamically changing process, an alternating voltage is generated at the output 372 of the optocoupler 37.
    In the case of a component defect within the feedback loop 81, a constant voltage is present at the transfer capacitor 36 of the charging device 50 at worst. As already stated, in this case there is no inevitable energy transfer via the transfer capacitor 36.
    As can be seen in FIG. 6, a driver stage 55 is provided between the optical coupler 60 and the charging device 50, which amplifies the output signal 54 of the optical coupler 60 in a known manner, so that the charging device 50 has sufficient energy available for further transmission.
    In the subsequent charging device 50 can of course also be provided to increase the security that the already mentioned transfer capacitor 36 is formed by a series connection of multiple transmission capacitors 36. Should one of the transmission capacitors 36 be defective and cause a short circuit, there is nevertheless no energy transmission in the case of a permanently conducting optocoupler due to a further transmission capacitor 36. In FIG. 6, by way of example, two transfer capacitors 36 are connected in series. The further connected in series to the transfer capacitor 36 inductance 44 of the charging device 50 is advantageous, but is not absolutely necessary. It primarily serves to increase the voltage and to avoid charging current peaks. Also advantageous is the bandpass behavior, ie the blocking of frequencies outside a desired passband, by the combination of inductance and transfer capacitor.
    The first zener diode 47 provided in the optical coupling 60 in the region of the first optocoupler 37 ensures that the switch-on threshold is at least as high as prescribed for control inputs in the relevant standards. Only when the breakdown voltage, usually in the range of five volts, of the first Zener diode 47 is reached can the first optocoupler 37 be activated. The further suitably dimensioned second Zener diode 48 in the region of the second optocoupler 38 ensures that in the event of a failure or short circuit of the first Zener diode 47, the already described dynamization is not possible. In the event of a short circuit or an insufficient breakdown voltage of the first Zener diode 47, the first optocoupler 37 could not be blocked by the second optocoupler 38. In this case, the first optocoupler 37 would be constantly active during a blocking signal S pending at terminal 39, which would correspond to a DC voltage signal. Although this would not be a "dangerous" state since the driver module 33 is to be activated anyway when the blocking signal S is applied, it lacks the above-mentioned dynamization. As a result, no energy transfer can occur via the subsequent charging device 50. Such an error in the optical coupling 60 is thus immediately recognizable, since the driver module 33 is not driven further, although the blocking signal S is not interrupted.
    The third Zener diode 63 shown in FIG. 6 in the region of the optical coupling 60 serves for safety with respect to an overvoltage of the electrical supply voltage V14. In the event of an overvoltage, the zener diode 63 becomes conductive and, as a result, the aforementioned hysteresis comparator 45 continuously outputs a high signal. As a result, no alternating voltage is generated by the optical coupling 60, which could be transmitted via the charging device 50.
    As an alternative to the abovementioned illustrated electrical isolation in the optical coupling 60 by means of optocouplers 37 and 38, an inductive form of energy transmission by means of a transformer and upstream chopper would also be possible.
    If the safety function, for example, requested by the parent, not shown control unit, is at the input terminal 39 no voltage. As a result, the storage capacitor 32 is no longer charged, since the optical coupling 60 generates no AC voltage and the charger 50 no energy is transported. If no control signals 43 are currently being output during this time and therefore the switching arrangement 30 is not receiving any current, the discharging device 40 must dissipate the electrical energy stored in the storage capacitor 32 in a different way. This can be done for example via a parallel to the switching arrangement 30 Zener diode or, as shown in Fig. 6, by a base load resistor 23. Characterized in that the storage capacitor 32, as described above, is discharged continuously and in any case, it is ensured that the discharge takes place in a foreseeable time.
    Advantageously, the device 100 for safe pulse inhibition of an electrical load, which is driven by an inverter 20, use. In this case, the electrical load 9 is advantageously formed by an AC drive.
    Under AC drive are the usual electric drives such as AC motors, three-phase motors and the like to understand. In this case, the AC drive, due to the above-described operations, no longer supplied with AC voltage when the lock signal S is not applied to the input terminal 39. In this way, it comes to a pulse lock and the AC drive is switched torque-free. In this way, an already mentioned at the beginning Safe Torque Off function is realized by the device 100 for an AC drive.
    This applies in a completely analogous manner when the electrical load 9 is formed by a linear motor, as a result of the pulse lock no force can be exerted by the linear motor.
    By the above-described and illustrated in Figures 3 to 6 apparatus 100 for an electrical load 9, or an electric drive, therefore, in relation to the current state of the art, due to a significantly reduced reaction time of the circuit, the security is increased accordingly ,
    权利要求:
    Claims (15)
    [1]
    claims
    1. Device (100) for safely controlling at least one driver module (33) for driving a semiconductor switch of an inverter (20), wherein the driver module (33) controls the semiconductor switch in response to a pulse signal (PWM), characterized in that one with the driver module (33) connected switching arrangement (30) is provided and this for applying a blocking signal (S) has a switching terminal (K) and for applying the pulse signal (PWM) has a first terminal (I) in response to the blocking signal (S), the am connect the first terminal (I) applied pulse signal (PWM) to the driver block (33) or block.
    [2]
    2. Device (100) according to claim 1, characterized in that the switching arrangement (30) by a series connection of a switching element (31) with the switching terminal (K), an upstream high-impedance series resistor (34), preferably by the series connection of two high-impedance resistors formed, with the first terminal (I) and a downstream low-resistance load resistor (35), preferably formed by a parallel connection of two low-resistance load resistors is formed, a second terminal of the high-resistance series resistor (34) with an input terminal (B) of the switching element (31 ) and an output terminal (E) of the switching element (31) is connected to the low-resistance load resistor (35).
    [3]
    3. Device (100) according to claim 1 or 2, characterized in that the switching element (31) is implemented by a transistor (T) in the collector circuit and the input terminal (B) through its base, the switching terminal (K) through its collector and the output terminal (E) is formed by its emitter
    [4]
    4. Device (100) according to one of claims 1 to 3, characterized in that the switching arrangement (30) a Vorschaltkreis (101) is connected ahead, the Vorschaltkreis (101) a storage capacitor (32) with a charging device (50) and a Discharge device (41), the charging device (50) to the storage capacitor (32) is connected and the storage capacitor (32) with the discharge device (41) and the switching terminal (K) of the switching device (30) is connected.
    [5]
    5. Device (100) according to claim 4, characterized in that the charging device (50) consists of at least one transfer capacitor (36).
    [6]
    6. Device (100) according to any one of claims 4 or 5, characterized in that the Vorschaltkreis (101) includes a dynamic optical coupling (60) for converting the blocking signal (S) into an AC voltage, which for transmitting the AC voltage to the charging device (50) is connected.
    [7]
    7. Device (100) according to claim 6, characterized in that the optical coupling (60) includes a feedback loop (81), which consists of at least one hysteresis comparator (45), a delay element (56) and a second optocoupler (38) is.
    [8]
    8. Device (100) according to one of claims 4 to 7, characterized in that the discharge device (41) is connected to the switching element (31) for the power supply of the switching element (31).
    [9]
    9. A method for safely controlling a semiconductor switch of an inverter, which supplies an electrical load with an AC voltage, wherein via a driver module (33) of the semiconductor switch in response to a pulse signal (PWM) is driven, characterized in that the driver module (33) applied pulse signal (PWM) by means of a switching element (31) in response to a blocking signal (S) is switched through or disabled.
    [10]
    10. The method according to claim 9, characterized in that the switching element (31) by a discharging device (41) is supplied with power in which a storage capacitor (32) by the discharge device (41) via at least one base load resistor (23) is continuously discharged ,
    [11]
    11. The method according to claim 10, characterized in that the storage capacitor (32) by a charging device (50) consisting of at least one transfer capacitor (36) is charged continuously.
    [12]
    12. The method according to claim 11, characterized in that the charging device (50) by a dynamic optical coupling (60) is supplied with AC voltage.
    [13]
    13. The method according to claim 12, characterized in that at the optical coupling (60) applied blocking signal (S) using a first optocoupler (37) and a feedback loop (81) from at least one hysteresis (45), a delay element (56 ) and a second optocoupler (38) in the optical coupling (60) is dynamized.
    [14]
    14. Use of the device (100) according to claims 1 to 8 for safe pulse inhibition of an electrical load (9), which is driven by an inverter (20).
    [15]
    15. Use of the device (100) according to claim 14, characterized in that the electrical load (9) is formed by an AC drive.
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    同族专利:
    公开号 | 公开日
    US9906163B2|2018-02-27|
    AT516568B1|2017-03-15|
    DK3048721T3|2021-07-26|
    US10110144B2|2018-10-23|
    EP3048721B1|2021-06-30|
    US20180069489A1|2018-03-08|
    CA2911627A1|2016-05-21|
    US20160149514A1|2016-05-26|
    EP3048721A1|2016-07-27|
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    法律状态:
    2018-03-15| HC| Change of the firm name or firm address|Owner name: B&R INDUSTRIAL AUTOMATION GMBH, AT Effective date: 20180205 |
    优先权:
    申请号 | 申请日 | 专利标题
    ATA50846/2014A|AT516568B1|2014-11-21|2014-11-21|Device and a method for safe control of a semiconductor switch of an inverter|ATA50846/2014A| AT516568B1|2014-11-21|2014-11-21|Device and a method for safe control of a semiconductor switch of an inverter|
    EP15192929.6A| EP3048721B1|2014-11-21|2015-11-04|Device and method for secure activation of a semiconductor switch of an inverter|
    DK15192929.6T| DK3048721T3|2014-11-21|2015-11-04|FACILITY AND A PROCEDURE FOR SAFE CONTROL OF A CHANGER'S HALF LED SWITCH|
    CA2911627A| CA2911627A1|2014-11-21|2015-11-09|Device and method for safe control of a semiconductor switch of an inverter|
    US14/947,000| US9906163B2|2014-11-21|2015-11-20|Device and method for safe control of a semiconductor switch of an inverter|
    US15/812,511| US10110144B2|2014-11-21|2017-11-14|Device and method for safe control of a semiconductor switch of an inverter|
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